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RUD Substrate Feeder for biogas plants

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Scraper conveyor in modular design for feeding of substrate into the fermenter

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Your advantages at a glance:

  • Robust scraper technology (proved a thousand times in various applications
  • Energy saving conveying; minimum electricity needed
  • No corrosion through acid and weather resistant material like wood



Technical data:

Substratzuteiler - 3D Zeichnung

Properties:

Version small

Version medium

Version big

Volume (without superstructure)*

12m³

20m³

28m³

Volume (with superstructure**)

18 m³

32 m³

46 m³

Overall dimenson
(LxW1xH1*)

5m x 2,7m x 2,65m

7,5m x 2,7m x 2,65m

10m x 2,7m x 2,65m

Container dimenson
(LxW2xH2*)

5m x 1,98m x 1,60m

7,5m x 1,98m x 1,60m

10m x 1,98m x 1,60m

Dosing system

Doppelhaspel

Doppelhaspel

Doppelhaspel

Scraper drive

0,37 kW

0,37 kW

0,37 kW

Drum drive

7,5 kW

7,5 kW

7,5 kW

Chain drive

highly wear resistant round steel chain

Max. input / h

10t

10t

10t

Segments

2

3

4

Weighting frame

2

2

2

* Without weighting frame and superstructure

**Please be aware that height H incl. superstructure is approx. 0,75m higher and the front loader has to consider a 0,43m protrusion on the long sides.



Minimum wear:

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  • Particularly weather resistant wood (renewable ressource)
  • High strength properties
  • Due to high durability in water or very wet underground perfectly suited for detached facilities
  • Due to high abrasion resistance minimum wear on the scraper floor
  • Drive through pocket wheels



No corrosion:

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  • Special acid resistant sidewall protection on PE basis
  • High toughness
  • Good weather resistance (very low water absorption)
  • Temperature-resistant
  • Sidewall plates replaceable in case of damage
  • Minimum wear



Optimal loading of the fermenter:

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  • The combination of a drag chain and two large-volume dispensing drums ensure regulated substrate input with optimal control options
  • various options for cennection of screw conveyors
  • Can be filled from the side and from behind. Can be filled at any time, even if the distribution system is partially emptied



Exact dosing:

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  • Double dispensing drum with rows of aeation spikes
  • reliably aerates various kinds of substrate
  • Substrate can be dispensed precisely thanks to the built-in scale and convenient electronic controls with cycle and weight settings
  • Doesn`t compreses the material being conveyed.
  • Input quantities: approx. 500 to 2000 kg/h of material (individually adjustable)



Electricity saving drive:

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  • Electricity saving through efficient double-strand scraper floor conveyor technology
  • Low power requirement of as little as 0.26 kW/m³ of substrate
  • Installed electric power <8 kW
  • All energy used in the direction of movement; none wasted as with moving floor systems.



Simplest assembly:

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  • Modular structure; can be expanded at any time and is easy to repair
  • The housing can be positioned at an angle of up to 20°
  • Positioning the pre-assembled dosing systems with a crane



Experience:

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  • Thanks to our decades of experience in supplying fuel to and removing ash from biomass systems, incinerators and coal-fired power plant, as well as recycling and waste processing facilities, we offer only coordinated, proven components in durable, self-contained systems.
  • Our components are highly wear-resistant and have withstood the test of a variety of uses.
  • We also offer comprehensive engineering services to help you develop a more effective and reilient system.
Brochure download

Our latest brochure for you to download!!

PDF Substrate feeder for biogas plants

Contact information


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RUD Ketten Rieger & Dietz GmbH u. Co. KG
Friedensinsel
73432 Aalen / Germany

Ph: +49 7361 504-1260
Fax: +49 7361 504-1523
cratos@rud.com